Building & architecture

1,340 unique sheets for a façade like a fresco

Random perforation, 3,000 m² of façade and 1,340 different sheets to bring to life a fresco inspired by the grooves left by skates on the ice.

Project sheet

Architectural façade – Dunkirk ice rink

Location
Dunkirk (France)
Market
Building & architecture
Application
Façade & cladding
Material
Thickness
Perforation
Open area
Year
Material
5754 aluminium – 3 mm
Volume
≈ 3,000 m²
Quantity
1,340 sheets
Special feature
Each sheet has a unique perforation pattern
Project
Architectural façade – Dunkirk ice rink
TPS services
Perforation + identification + packaging + traceability + logistics

For a major construction and renovation company, TPS produced the perforated sheets for an architectural project: the Dunkirk ice rink.

The project represents almost 3,000 m² of perforated sheets in 3 mm 5754 aluminium, spread over more than 1,340 sheets.

The special feature: no two sheets are identical. The random distribution of the perforations was built up piece by piece so that, once the sheets are assembled, they form a continuous fresco depicting the grooves left by skates on the ice.

Beyond the technical achievement in punching, the real challenge was to ensure that each piece could find its exact position on the façade.

TPS therefore provided individual packaging and identification, with a unique reference for each sheet and a complete packing list.

The sheets were packed in a precise order so that the painter could unpack them for painting, then repack them in reverse order, handing the installer a set ready to use on site.

Each sheet thus becomes a piece of a genuine industrial jigsaw: the installation teams simply follow the marking and layout defined to recreate the fresco on the façade.

A project where TPS’s performance lies not only in its ability to produce 1,340 different parts, but in its control of the whole project: perforation, marking, packaging, traceability and logistics.

The challenge

Our solution

Our added value

  • 3,000 m² of perforated façade
  • More than 1,340 unique sheets
  • Bespoke random perforation
  • Each sheet individually identified
  • Specific, ordered packaging
  • Complete packing list
  • Management of unpacking / repacking for painting
  • Marking for installation to a precise layout
At TPS, we know that on a complex architectural project, making the part is only part of the challenge. It also has to be marked, packed and delivered so that it finds its exact place in the finished building.

Gallery

Details

Projects

See also

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A bespoke façade for the extension of Nice airport

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One 1,250 mm coil, a single pass, then seven perforated coils ready for roll forming.
Perforated and deep-drawn aluminium sheet with five different geometries

Bespoke deep drawing: giving shape to an architectural vision

A non-standard technical project for a high-end hotel development in the United Arab Emirates.

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